Producing line automatic mustard oil machine

Shandong Leader Machinery Co.,Ltd.is an international trading company. In the industrial fields,we have 20 years' experience of refining equipment supporting and industrial service. And we also have 25 years' experience of researching & manufacturing industrial microwave equipment for food/chemical products/medicine sterilizing and drying. Our machines are highly automatic, environmentally friendly and enerLD-saving. We have more than 200 national intellectual property patents.Shandong Leader Machinery Co.,Ltd. has the experience and equipment to develop effective solutions across all industries and our products can be found worldwide.

Producing line automatic mustard oil machine

1.Soybean pretreatment flow chart:

Soybean→Materials dosing →Magnetic separation→Cleaning→crusher→flaker→ Extrusion Puffing →Counter-current drying→To leaching plant

Main process description:

Metering:

Metering process

Vibration cleaning sieve

Crushing section

Extrusion section

Process feature:

Pretreatment process feature:

1) Different combinations of process can process various oil plants in one workshop.

2) Use special intensified pretreatment technoloLD for aroma peanut oil to make it more aroma.

3) Adopt advanced and reliable shelling technoloLD to meet higher requirements for protein content in meal.

4) Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.

5) The new technoloLD of shelling and low-temperature treatment can ensure high protein and least denaturation.

Economic and technical parameters

Steam consumption:Soybean≤90kg/t Materials(Soybean moisture12%,Temperature:20°C)

Power consumption:365.95KW(Installed power)

Soybean extrusion cake quality:

Moisture ≤10%

Temperature 55°C~60°C

Oil content 19-24%

2.Extraction flow chart

Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing

↓

Mixed oil→Filter→Negative pressure evaporation → Crude oil

↓

Solvent recovery

Negative pressure evaporation advantages:

• Vacuum evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.

• Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save enerLD, reduce the condenser configuration area and save investment.

• Due to the low temperature of the steam, the crude oil features ligLD color, good quality and low residual solvent.

Main economic and technical parameters:

500T/D Solvent Extraction Plant
1	Residual oil in meal	≤ 1% (Soybean)
2	Solvent consumption	≤ 1.5Kg/T (N-hexane)
3	Crude oil moisture and volatile matter	≤ 0.30%
4	Power consumption	Installed capacity:320KW
5	Steam consumption	≤ 280Kg/T (0.8MPa)
6	Water consumption	0.3t/T soybean cake
7	Finished meal moisture	≤ 10-13% (adjustable)
8	Urease activity	0.05-0.25
9	Residual solvent in finished meal	≤ 100PPM (qualified detonated experiment)
10	Mechanical impurity	≤ 0.20%

3.Refining:

Continuous Oil Refining Process Introduction

Alkali hot water

Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue

↑ ↓

Phosphoric acid hot water→mix ↓

↓

degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor

↓ ↓

↓ vacuum steam jet pump←steam citric acid

↓

↓

bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat

↓

refined oil←filter←cool←deodorizing←vacuum

Oil Refining Workshop Exterior

Part of Deodorization Tower

Process characteristics of 3T/D edible oil refining equipment.

Process description:

The whole process of intermittent refining:

Oil inlet→heating up→deacidification→dealkalizing→washing 2-3 times→dry dehydration. The total time is about 24 hours.

According to the difference of alkali thickness and oil temperature, the process of dealkalizing is divided into two types, one is low temperature with thick alkali (its initial temperature is 20 ~ 30 ℃, alkali thickness is 20 ~ 30 Be) and another one is high temperature with ligLD alkali (its initial temperature is 75 ℃, alkali thickness is 10 to 16 Be). The former is generally applied and the latter is mainly used for crude oil which has low acid value, ligLD clour and lustre, and less impurity.

I. Low temperature with thick alkali:

Adjust the oil temperature to 20~30℃, then put in 20~30Be alkali liquor in 5~10 minutes, and stir it about 20~60 minutes on condition of 60r/m. Increasing the temperature slowly when notice the separate of neatsoap after reacted, 1℃ per minute, when it reach 60℃, stop stiring, keep still and make soap feet settlement, it will takes nearly 6~8 hours, then let out the soapstock.

Ⅱ. High temperature ligLD alkali operation:

Firstly,determine the alkali thickness in accordance with the alkali value of crude oil(according to the table below), account the alkali and water added in, when the alkali value is under 5, for each unit acid value, the total water added into per ton oil is 23 kg. When the alkali value is over 5, no more than 12% of the oil heavy, the exceeded alkali is only 0.005~0.002%.

Crude oil alkali value		3~5	5~7	7~10	>10
Alkali thickness Be	10	11	12	14	16

When operating, first mix the crude oil, heat the temperature to be 70 ~ 75 ℃ diluted saline or phosphoric acid (concentration 90%) , when particles appear, add alkali, then continue to stir for 40 ~ 50 minutes and heat up to be 90 ~ 95 ℃ until soap grain obviously separated, and put into nigre after 2 ~ 3 hours' static.

Ⅲ. Washing:

After releasing the nigre, grease heated up to boom 90℃, then add in the hot water for washing, stirring. Water temperature should be about 5 ~ 10 ℃ higher than the oil temperature, for low water temperature tends to emulsification. After adding the water, continue to stir for 5 minutes, then rest 4 hours for precipitation, and release the soap water, wash 2 ~ 3 times depending on the oil quality and decide. Washed oil slowly heated up to 105℃, stirred dehydration for 1 hour, washed oil can also direct inhaled decoloring pot and vacuum drying 30 minutes.

Method of operate for decoloring

Start the vacuum pump,vacuum degree ≥700mmHg

First, after washing of alkali refining inhaled decoloring pot, stirring, at the same time warming up to 90 ℃, and stir another 30 minutes, decrease moisture below 0.1%, then inhale a few decoloring agents "white earth, activated carbon >, the quantity depends on the oil color, generally, oil amount 2 ~ 4%, stirring 30 minutes, cooled to 70 ℃, use compressed air pressure to filter oil machines to separate the white earth and oil, then get decoloring oil.

Method of operate for deodorizating

l By vacuum pump oil bleaching inhaled deodorization pot, up to 755 mmHg in vacuum degree , begin distillation and deodorization timing;

l Deodorizating time : 4 Hours

l Deodorization temperature: 240℃/755mmHg~260℃/759mmHg

l Deodorization vacuum degree: above 755mmHg

l There is steam distillation during the whole timing process.

l After deodorization, shut off the direct steam in vacuum condition , close conduction oil,open the valve for cooling water.,until the oil temperature nearly 40~80 ℃,shut off the vacuum pump valve,make test of the oil sample,if it is passed inspection,packing and finish all the manufacturing of edible oil.

Characteristics

l Both short mixed and long mixed process are adapted in washing sector, which ensures washing effectiveness.

l Equipped with vertical leaf filter to remove used bentonite from the oil, operating conveniently and continuously, low laboring tense, keeps environment well, keeps oil residence in deposable bleaching earth in low level.

l Due to accurate stirring method, decreased the maximum distance between the oil of cooling facet so as to ensure the same temperature of crystal with same quality. Better guaranteed that in the process of crystallization, crystal will not cluster in a intense area.

l Flexible system, cooling curve can be easily altered by changing water temperature, thus the kinds of products can be changed easily.

The main economic technical parameters:

Capacity T/D	3T/D
Steam consumption	900KG/T oil
Electric consumption:	28Kwh/T oil
Water(soften water)	150Kg/T oil
Phosphoric acid	2~3 kg/T oil
Alkali	Acid valuex1-3kg/T oil
Circulating water cooling water yield	150M3/H
Bleaching earth consumption	3-5Kg/toil
Waste bleaching earth oil content
Refining losses	Acid valuex1.2(chemical refining)
acid valuex	0.6(physics refining)
Bleaching losses	The quantity of bleaching earth×0.25%
Deodorization loss consumption	≤0.5%
Refining rate	1-refining consumption %

Customer visiting

Approvals

Laboratory

Workshop

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JHVJHVJ

Producing line automatic mustard oil machine produced and supplied by Shandong Leader Machinery Co.,Ltd.
Main spare parts of Producing line automatic mustard oil machine : worm, squeezing head, worm shaft, cage bar, heater ring, cake outlet, vacuum filter .
Main Features & advantages of Solvent Extraction Plant
1. Producing line automatic mustard oil machine is High oil yield, low oil residual in cake. The oil left in cake is less than 6% ; Cake thickness can be adjusted while machine stops running;
2. Producing line automatic mustard oil machine is Small-land using: only 10-20 square meters workshop can make production.
3. Solvent Extraction Plant is Pure oil quality: machine surface is made of chrome plated stainless steel, in line with food hygiene standards; Besides, with two vacuum oil filters, residual can be removed by simple filtering;
4. Producing line automatic mustard oil machine is Labor saving: it can save 60% labor for equal output and 40% labor cost per day, for one or two peopel are able to make production .
5. Environment friendly: integrating advantages of traditional Solvent Extraction Plant, the new design machine are noiseless, no pollution, which can better meet environmental standard.
6. Other advantages of Solvent Extraction Plant: high efficiency, enerLD and labor saving, easy operation, simple maintenience .

JHHVHGV

Shandong Leader Machinery Co.,Ltd.

Skype： Zoe01262018

TEL : +86 -15106913958 （also Whatsapp）

Email：SALES8@LDFOODMACHINE.COM

Website:www.sportscarcup.com

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